
Series 4000Flow SensorInstallation & Operation Manual872121-EN (April 2012)Rev. 2IMPORTANT: This manual contains important information.READ AND KE
REPLACEMENT PART NUMBERSImpeller 08010Coil Kit (for digital output unit only) (1) coil(1) retaining plate(2) #6 screws711333O-Ring KitPVDF units only
Example: 400P 2RK - 0 0 2 2COVER MATERIALPVC 2RKPVDF 3RKCOVER O-RINGViton®0EPDM 1Kalrez®2Food Grade Silicon 3Neoprene®4Chemraz®5Teflon® Encapsulated V
CALIBRATIONIf you are replacing an existing Series 4000 sensor and have already calibrated your flow monitor, no calibration changes are necessary. F
PVC schedule 80 pipe of the appropriated diameter is installed upstream of the sensor, and a similar 5 to 10 diameter lengths downstream.PVDF sensor c
SPECIFICATIONSWetted MaterialsSensor Housing and Enhancing Jet (If Applicable)PVC - Virgin polyvinyl chloride, type 1, grade 1PVDF - Virgin polyvinyli
O-Rings• Viton® • EPDM• Kalrez® • Silicon - food grade • Neoprene®• Chemraz® • Teflon® Encapsulated VitonImpeller Shafts• Zirconia Ceramic• Hastelloy
Linearity• +/- .7% of full scale over recommended design flow range• +/- 1.0% frequency to current conversionTransducer PowerDigital Output Unit• T
TROUBLESHOOTINGGeneralPrimary consideration for troubleshooting a Series 4000 flow sensor is to first establish that the problem lies with the sensor
7. If the sensor was working and a rebuild kit was installed due to a failure of the impeller or shaft and the sensor did not return to working order
(This page intentionally left blank.)Installation & Operation ManualPage 19 April 2012
Series 4000Page ii April 2012
Please see our website at www.badgermeter.com for specific contacts.Data Industrial® is a registered trademark of Badger Meter, Inc. Other trademarks
CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Series 4000Page iv April 2012
INTRODUCTIONData Industrial® nonmagnetic flow sensors by Badger Meter provide an accurate measurement of liquid flow. The Series 4000 flow sensor cov
MECHANICAL INSTALLATIONGeneralThe accuracy of flow measurement for all flow measuring devices is highly dependent on proper location of the sensor in
ELECTRICAL INSTALLATIONThe Series 4000 digital transmitter is supplied with 20 feet of 20 AWG three conductor cable with drain wire and shield. The Se
Impeller Assembly and Shaft ReplacementThe following tools are required for the replacement of the impeller and shaft: 5/32" Allen wrench, flat b
Detecting Coil and Electronic Assembly ReplacementA #1 Phillips screwdriver is required for servicing electronics. It is not necessary to depressuriz
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