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Series 4000
Flow Sensor
Installation & Operation Manual
872121-EN (April 2012)
Rev. 2
IMPORTANT:
This manual contains important information.
READ AND KEEP FOR REFERENCE.
®
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Sommario

Pagina 1 - Series 4000

Series 4000Flow SensorInstallation & Operation Manual872121-EN (April 2012)Rev. 2IMPORTANT: This manual contains important information.READ AND KE

Pagina 2

REPLACEMENT PART NUMBERSImpeller 08010Coil Kit (for digital output unit only) (1) coil(1) retaining plate(2) #6 screws711333O-Ring KitPVDF units only

Pagina 3 - CONTENTS

Example: 400P 2RK - 0 0 2 2COVER MATERIALPVC 2RKPVDF 3RKCOVER O-RINGViton®0EPDM 1Kalrez®2Food Grade Silicon 3Neoprene®4Chemraz®5Teflon® Encapsulated V

Pagina 4

CALIBRATIONIf you are replacing an existing Series 4000 sensor and have already calibrated your flow monitor, no calibration changes are necessary. F

Pagina 5 - INTRODUCTION

PVC schedule 80 pipe of the appropriated diameter is installed upstream of the sensor, and a similar 5 to 10 diameter lengths downstream.PVDF sensor c

Pagina 6 - MECHANICAL INSTALLATION

SPECIFICATIONSWetted MaterialsSensor Housing and Enhancing Jet (If Applicable)PVC - Virgin polyvinyl chloride, type 1, grade 1PVDF - Virgin polyvinyli

Pagina 7 - ELECTRICAL INSTALLATION

O-Rings• Viton® • EPDM• Kalrez® • Silicon - food grade • Neoprene®• Chemraz® • Teflon® Encapsulated VitonImpeller Shafts• Zirconia Ceramic• Hastelloy

Pagina 8 - Page 8 April 2012

Linearity• +/- .7% of full scale over recommended design flow range• +/- 1.0% frequency to current conversionTransducer PowerDigital Output Unit• T

Pagina 9 - Page 9 April 2012

TROUBLESHOOTINGGeneralPrimary consideration for troubleshooting a Series 4000 flow sensor is to first establish that the problem lies with the sensor

Pagina 10 - REPLACEMENT PART NUMBERS

7. If the sensor was working and a rebuild kit was installed due to a failure of the impeller or shaft and the sensor did not return to working order

Pagina 11 - Page 11 April 2012

(This page intentionally left blank.)Installation & Operation ManualPage 19 April 2012

Pagina 12 - CALIBRATION

Series 4000Page ii April 2012

Pagina 13 - GPM = K (FREQ + Offset)

Please see our website at www.badgermeter.com for specific contacts.Data Industrial® is a registered trademark of Badger Meter, Inc. Other trademarks

Pagina 14 - SPECIFICATIONS

CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pagina 15 - Page 15 April 2012

Series 4000Page iv April 2012

Pagina 16 - Digital Output Unit

INTRODUCTIONData Industrial® nonmagnetic flow sensors by Badger Meter provide an accurate measurement of liquid flow. The Series 4000 flow sensor cov

Pagina 17 - TROUBLESHOOTING THE SENSOR

MECHANICAL INSTALLATIONGeneralThe accuracy of flow measurement for all flow measuring devices is highly dependent on proper location of the sensor in

Pagina 18 - Analog Circuit

ELECTRICAL INSTALLATIONThe Series 4000 digital transmitter is supplied with 20 feet of 20 AWG three conductor cable with drain wire and shield. The Se

Pagina 19 - Page 19 April 2012

Impeller Assembly and Shaft ReplacementThe following tools are required for the replacement of the impeller and shaft: 5/32" Allen wrench, flat b

Pagina 20 - Please see our website at

Detecting Coil and Electronic Assembly ReplacementA #1 Phillips screwdriver is required for servicing electronics. It is not necessary to depressuriz

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